Real-time Performance Management (RPM) Software

TrakSYS™ is a leading real-time decision support solution that is widely used by major global manufacturers to significantly improve asset utilization and productivity. TrakSYS™ uses a service-oriented architecture (SOA) technology with industry-specific components thoughtfully designed to meet the varying needs of users and their unique operational excellence goals.

Manufacturing companies worldwide rely on TrakSYS™ for flexible and configurable tools to quickly track, record, analyze, and report the events critical to productivity enhancement. TrakSYS™ helps manufacturers to significantly improve asset utilization and efficiency, increase capacity with no new capital equipment, reduce production costs, and improve profitability.

With measureable ROI TrakSYS™ fuels Lean, Six Sigma, TPM, and Operational Excellence efforts.


TrakSYS™ version 6.0

The new TrakSYS™ real-time performance management solution offers manufacturers powerful benefits:

  • Users can meet challenges based on event occurrences, value changes and key performance indicators with messaging and notification sent to subscribers via email or SMS (text message) formats to PCs, PDAs, pagers and mobile phones, thus leveraging the power to quickly respond and improve productivity.
  • Users can increase their efficiency through organized and computer-assisted manual data collection from assets and operations -- where automated acquisition is not possible or cost prohibited -- by a set of dynamic, user-configurable forms. This data is then stored, analyzed and visualized in the same manner as the automatically collected data.
  • Users now can easily model custom attributes and analytics specific to their resources, assets and workflow to make the process of performance management tailored to their own operations. This will significantly increases the effectiveness of their organized continuous improvement and operational excellence programs.
  • Users can now interact even more effectively with shop-floor information to make decisions that will improve performance in real time. The shop-floor operators and associates play a critical role in successful continuous improvement initiatives. TrakSYS™ 6.0 provides them with more relevant, focused and actionable intelligence to help them better fulfill this critical role.
  • TrakSYS™ 6.0 provides strong support for Microsoft Vista and reflects Parsec’s continued commitment to extend TrakSYS™ functionality into areas where enterprises need it most.

TrakSYS™ makes it possible to:

• Monitor production performance with real-time and statistical/historical data.
• Measure and Improve OEE.
• Determine the True Root Cause of your Efficiency Losses.
• Tap your plant's unused capacity.
• Meet production schedules.
• Measure efficiency.
• Collect data to drive improvement from your equipment consumables vendors.
• Justify equipment upgrades with hard data.
• Verify maintenance intervals (tie into CMMS).
• Maximize Return on Investment (ROI).

TrakSYS™ 6.0 Architecture.


Gaining Control of Applications, Assets, and Productivity Plans.

TrakSYS™ 6.0 incorporates new capabilities that further elevate customers’ ability to collect data, analyze events critical to productivity enhancements, determine root causes for bottlenecks, improve quality yield, reduce cycle time, lower cost of production, streamline raw materials inventory, facilitate planning and scheduling, increase effective asset utilization, and help lower capital expenditure for new assets.

1. LOGICTrak™
LOGICTrak™ is the TrakSYS™ data collection engine. It is a service that runs in the background tasked with collecting raw data from disparate sources. In addition to several performance updates, LOGICTrak™ is equipped to evaluate the powerful Script Tag business rule definition. HISTORITrak™ data collection is integrated into the LOGICTrak™ service including the capability to dedicate a separate LOGICTrak™ engine (on a separate server) to exclusively collect tag history data.

2. MODELTrak™
MODELTrak™ is the TrakSYS™ platform modeling and configuration management application. MODELTrak™ is used to represent the production environment, build asset hierarchies, define data sources, establish data capture schemes, create business rules, develop event definitions, define KPIs, assign production schedule, designate operator teams, and manage messaging and notification criteria. MODELTrak™ has been updated to allow configuration of the many new features including HISTORITrak™, SPCTrak™, IMPROVETrak™ and Script Tags. Improvements to the flexibility of EVENTTrak™ messaging configuration enable event definitions to inherit settings from parent systems.

2.1. Script Tag
This new tag type allows for the creation of ad hoc, user-defined business rules and logic in a single tag using a single-line expression written in the syntax of Visual Basic .NET. In most cases, Script Tags eliminate the need to create complex logic by chaining together several other Logic Tags. This new feature simplifies configuration and streamlines implementation and maintenance of business rules.

2.2. Advance Script Tag
The optional Advanced Script Tag functionality extends the basic Script Tag and allows more complex logic to be created. The Advanced Script Tags use a C# .NET syntax and allows multiple line blocks of script to be executed. In addition, the Advanced Script Tag feature allows reusable script routines to be written and maintained within the TrakSYS™ environment so that common functionality does not have to be duplicated. .NET assemblies can also be created outside the TrakSYS™ environment and referenced from within the Advanced Script Tag (industry-specific modules, plug-ins, special functions, etc.).

2.3. Aggregate Tag
Aggregate Tags allow the combination of multiple tag values using new built-in logical operators. This tag type provides new functionality for calculating the Sum, Average, Minimum, and Maximum values of two or more input tags. Multiple string values may also be concatenated together into a single result. Aggregate Tags eliminate the need for creating multiple Calculation and Compare Tags to produce a similar result, and centralize the logic for these types of operations into a single tag type.

2.4. AUDITTrak™ - FDA 21-CFR Part 11 Compliance
TrakSYS™ 6.0 supports compliance with FDA-21 CFR Part 11 through the creation of detailed audit records any time a change is made to the TrakSYS™ configuration or to data that has been collected. TrakSYS™ can be configured to require single or double digital signatures when a change is made. Additionally, it allows extensive notes capture for contextualized details concerning the change. New web-based reports allow authorized users to query and view all audit information recorded to the TrakSYS™ database. This functionality is provided by the optional AUDITTrak™ component.

2.5. HISTORITRak™ - Performance Historian
All tag types in TrakSYS™ 6.0 have extended functionality that allows their values to be logged and recorded for trending and analysis. Tags can be configured to have their values recorded to the database on a user-defined periodic interval, or when the value changes, and/or a combination of both. Trend reports in WEBTrak™ allow users to view single variables against upper and lower limits or multiple variables side by side for comparison. Single-tag trends can also be plotted versus KPI (key performance indicators) values collected/calculated by TrakSYS™. This functionality is available through the optional HISTORITrak™ component.

2.6. IMPROVETrak™ - Improvement Tracking Journal
New Journal Entry forms and reporting functionality have been added to TrakSYS™ 6.0 for tracking and analyzing the effectiveness of actions taken to improve the productivity of manufacturing processes. Journal Entries can be related to assets configured in MODELTrak™ and entries may be integrated into different report views in WEBTrak™ to chronicle the actions and their effects related to corrective measures, improvement scenarios, and equipment/process changes. This functionality is available through the optional IMPROVETrak™ component.

2.7. SPCTrak™ Statistical Process Control Functionality
TrakSYS™ now provides Statistical Process Control (SPC) functionality for data collected from manufacturing processes. Random sample data for user-defined process measurements and behavior can be entered through APIs available in the EVENTTrak™ user interface. Sample data can be collected and grouped at any stage of production. New control charts in WEBTrak™ automatically calculate Mean (X-Bar), Sigma (standard deviation), Range, Process Capability, and Process Capability Index values for sample data sets and display all necessary information in a single report for review and analysis. This functionality is available through the optional SPCTrak™ component.


3. EVENTTrak™ - Operator Involvement & User Interface
EVENTTrak™ is a set of ActiveX controls enabling user interfaces to be constructed for the production floor. New EVENTTrak™ ActiveX controls and APIs have been added to support SPC data entry and manual HISTORITrak™ Tag data capture. Using the new SPC Sample Data control, process-specific data entry screens can be crafted to allow the recording of production samples (weights, sizes, etc.) for SPCTrak™ data capture and analysis. EVENTTrak™ also allows manually generated data to be added to the HISTORITrak™ data tables using new APIs. Using this feature, values such as scale weights can be captured and trended on cue (such as waiting for a scale to settle and pressing a capture button to record).

4. SCRIBETrak™ - a Manual Data Capture
SCRIBETrak™ is the manual data entry interface for the TrakSYS™ Platform. It is a configurable set of forms enabling the collection of data from assets where automated data collection is not possible or is currently cost prohibitive. SCRIBETrak™ has been updated to accommodate the new event and KPI data structures in TrakSYS™ 6.0.

5. WEBTrak™ - Enhanced Knowledge Management Portal
WEBTrak™ is the TrakSYS™ knowledge management and decision support portal. It is a comprehensive data analysis web application with an integrated security framework and diverse set of user-definable reports. TrakSYS™ 6.0 offers extensive dashboard-based reports through its updated WEBTrak™. The idea is to empower stakeholders to create personalized user interfaces by simply dragging and dropping plug-and-play components (Web Parts). Non-programmers can bring together the information they care about and customize the appearance of the reports. They are able to assemble a variety of charts, graphs, trends, messages, and graphics to aid them in thorough analysis of the manufacturing operations needed for real-time decision support and process optimization.

TrakSYS™ 6.0 offers extended analytics and visualization with several new report types. These new reports significantly expand the scope and functionality of the WEBTrak™ knowledge management and decision support portal.

5.1. Dashboard
This report type allows end-users to create their own custom dashboard reports in WEBTrak™ by adding and arranging different report controls (Web Parts) on a blank reporting palette. Many different charts, gauges, and other graphical displays can be added to a dashboard from a catalogue of Web Parts available during report design. These controls can display data directly from the TrakSYS™ database using data pickers and other configuration options built into each Web Part. They may also be linked to other data sources such as Excel files or databases that support SQL queries. Dashboard reports round out the ad hoc reporting capabilities of WEBTrak™ and do not require custom programming or knowledge of the TrakSYS™ database structures.

5.2. SPC
The Web Part library for dashboard reports can optionally include control charts and standard deviation graphs used for statistical process control (SPC). These controls are available if the optional SPCTrak™ component is included.

5.3. Value Stream Mapping
An extension of the WEBTrak™ dashboard reporting, value stream mapping provides real- time visuals that track the flow of materials and information through a manufacturing process. These displays combine data for process flow, machine state, and other productivity metrics by using graphics and other web-based controls that require no custom programming. Value stream maps extend the WEBTrak™ ability to give TrakSYS™ users actionable information that quickly identifies procedures and constraints that contribute to waste and poor productivity.

6. GLOBALTrak™ - ENTERPRISE-WIDE PERFORMANCE
GLOBALTrak™ allows data from individual sites to be pulled to a central data repository. An enterprise reporting portal exposes new types of reports for comparing data from multiple sites. This functionality is available through the optional GLOBALTrak™ enterprise component and INTELLITrak™ site component for TrakSYS™

7. WINDOWS 2008 SERVER COMPATIBILITY
All TrakSYS™ client and server applications have been tested for compatibility with Microsoft Windows 2008 Server. These components are supported on the Windows 2008 Server.

8. MAINTENANCE SERVICES
The new TrakSYS™ 6.0 Maintenance Service monitors and reduces the size of TrakSYS™ Logs and Trace Tables when they grow beyond configured limits. This service removes old records from the database for logs and traces, deletes old Tag History data that has expired, and cleans dead messages sent to non-existent or deleted EVENTTrak™ nodes that were never processed.

Improving Enterprise Performance

With TrakSYS™, you will also augmenting its existing data management services with functionality for enterprise performance data management and analysis. TrakSYS™ includes the necessary services for providing site-specific data to GLOBALTrak™ enterprise performance management application. GLOBALTrak™ makes it possible to aggregate data from various sites across the enterprise for comparative analysis, benchmarking, reporting and collaboration.

TrakSYS™ is a powerful performance management platform with a series of standard and optional services to offer the necessary flexibility and scalability to meet the diverse requirements of manufacturers in various industries. To further emphasize the flexibility and extensibility of the TrakSYS™ platform, its open architecture makes it possible to deploy it without the need for infrastructure modifications, and impressively, it can work with most manufacturing applications (e.g., MES, ERP, APS, SCADA, etc.).


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